Baked Rigatoni with Sausage

Featured in: Comfort Plates

This hearty Italian-American dish combines rigatoni pasta with browned sausage and sautéed bell peppers in a rich tomato sauce. The mixture is layered with mozzarella and Parmesan cheeses, baked until bubbly and golden. Featuring aromatic herbs and simple steps, it’s perfect for a satisfying family meal. Garnish with fresh basil or parsley for a flavorful finish.

Updated on Thu, 13 Nov 2025 16:24:00 GMT
Steaming baked rigatoni with sausage and peppers, topped with bubbly cheese, ready to serve with fresh herbs. Save
Steaming baked rigatoni with sausage and peppers, topped with bubbly cheese, ready to serve with fresh herbs. | tastychuck.com

A hearty Italian-American casserole featuring rigatoni pasta, savory sausage, sweet bell peppers, and a rich tomato sauce, all baked under a blanket of melted cheese.

I first made this warm baked rigatoni after craving comfort food on a chilly evening. The aroma of peppers and sausage baking together still reminds me of my childhood kitchen, and it's always a hit at our dinner table.

Ingredients

  • Pasta: 1 pound (450 g) rigatoni
  • Meats: 1 pound (450 g) Italian sausage (mild or spicy), casings removed
  • Vegetables: 1 red bell pepper, sliced , 1 yellow bell pepper, sliced , 1 green bell pepper, sliced , 1 medium yellow onion, diced , 3 cloves garlic, minced
  • Sauce: 1 can (28 oz / 800 g) crushed tomatoes , 2 tablespoons tomato paste , 1 teaspoon dried oregano , 1 teaspoon dried basil , ½ teaspoon red pepper flakes (optional) , Salt and freshly ground black pepper, to taste
  • Cheeses: 2 cups (200 g) shredded mozzarella cheese , ½ cup (50 g) grated Parmesan cheese
  • Other: 2 tablespoons olive oil , Fresh basil or parsley, for garnish (optional)

Instructions

Prep the oven and dish:
Preheat the oven to 375°F (190°C). Lightly grease a 9x13-inch (23x33 cm) baking dish.
Cook the pasta:
Cook the rigatoni in a large pot of salted boiling water until just al dente, about 2 minutes less than package instructions. Drain and set aside.
Brown the sausage:
While the pasta cooks, heat olive oil in a large skillet over medium heat. Add the sausage, breaking it up with a spoon, and cook until browned, about 5–7 minutes. Remove sausage and set aside on a plate.
Sauté vegetables:
In the same skillet, add the onion and bell peppers. Sauté until softened, about 5 minutes. Add garlic and cook for 1 minute until fragrant.
Make the sauce:
Stir in the tomato paste, crushed tomatoes, oregano, basil, and red pepper flakes. Season with salt and pepper. Bring to a simmer and cook for 10 minutes.
Combine sausage and sauce:
Return the sausage to the skillet and stir to combine.
Toss pasta:
In a large bowl, toss the cooked rigatoni with the sausage and pepper sauce.
Layer and add cheese:
Transfer half of the pasta mixture to the prepared baking dish. Sprinkle with half the mozzarella and Parmesan. Top with remaining pasta and finish with the rest of the cheeses.
Bake:
Cover loosely with foil and bake for 20 minutes. Remove foil and bake another 10–15 minutes until bubbly and golden on top.
Garnish and serve:
Let rest for 5 minutes before garnishing with fresh herbs and serving.
This close-up shows cheesy baked rigatoni with sausage and peppers; the hearty Italian comfort food is delicious. Save
This close-up shows cheesy baked rigatoni with sausage and peppers; the hearty Italian comfort food is delicious. | tastychuck.com

This rigatoni casserole became a weekend staple for my family. Everyone loves scooping out a cheesy serving, especially when we gather for movie nights.

Required Tools

Large pot , Large skillet , 9x13-inch (23x33 cm) baking dish , Cutting board and knife , Wooden spoon , Colander , Aluminum foil

Notes

Substitute turkey or chicken sausage for a lighter version. Add sautéed mushrooms or spinach for extra flavor and veggies.

Nutritional Information (per serving)

Calories: 610 , Total Fat: 27 g , Carbohydrates: 62 g , Protein: 29 g

Golden-brown, baked rigatoni with sausage and peppers, a family-favorite Italian-American casserole dish. Save
Golden-brown, baked rigatoni with sausage and peppers, a family-favorite Italian-American casserole dish. | tastychuck.com

This casserole is just as delicious reheated and makes for easy leftovers. Enjoy every cheesy bite!

Recipe Guide

What type of sausage works best?

Italian sausage, either mild or spicy, provides a robust flavor, but turkey or chicken sausage can be used for a lighter option.

Can I add extra vegetables?

Yes, sautéed mushrooms or spinach make great additions for more variety and nutrition.

How do I prevent the pasta from overcooking?

Cook rigatoni just two minutes less than package instructions to keep it al dente before baking.

What cheese combination is used?

Mozzarella provides melty goodness, while Parmesan adds a sharp, savory touch on top.

Can I make this dish spicier?

Use hot Italian sausage and increase the red pepper flakes in the sauce to add heat.

What wine pairs well with this dish?

A medium-bodied red wine like Chianti or Sangiovese complements the rich flavors nicely.

Baked Rigatoni with Sausage

Comforting baked rigatoni with sausage, bell peppers, tomato sauce, and melted cheese in a savory casserole.

Prep duration
20 min
Heat time
40 min
Full duration
60 min
Created by Chuck Harrison


Skill level Easy

Heritage Italian-American

Output 6 Portions

Nutrition Labels None specified

What you'll need

Pasta

01 1 pound rigatoni

Meats

01 1 pound Italian sausage, casings removed

Vegetables

01 1 red bell pepper, sliced
02 1 yellow bell pepper, sliced
03 1 green bell pepper, sliced
04 1 medium yellow onion, diced
05 3 cloves garlic, minced

Sauce

01 1 can (28 oz) crushed tomatoes
02 2 tablespoons tomato paste
03 1 teaspoon dried oregano
04 1 teaspoon dried basil
05 ½ teaspoon red pepper flakes (optional)
06 Salt and freshly ground black pepper, to taste

Cheeses

01 2 cups shredded mozzarella cheese
02 ½ cup grated Parmesan cheese

Other

01 2 tablespoons olive oil
02 Fresh basil or parsley, for garnish (optional)

Method

Phase 01

Prepare Oven and Baking Dish: Preheat oven to 375°F. Lightly grease a 9x13-inch baking dish.

Phase 02

Cook Pasta: Boil rigatoni in salted water until slightly under al dente, about 2 minutes less than package directions. Drain and set aside.

Phase 03

Brown Sausage: Heat olive oil in a large skillet over medium heat. Crumble in sausage and cook until browned, about 5–7 minutes. Remove from skillet and set aside.

Phase 04

Sauté Vegetables: In the same skillet, cook onion and bell peppers until softened, approximately 5 minutes. Add garlic and sauté for 1 minute until fragrant.

Phase 05

Simmer Sauce: Add tomato paste, crushed tomatoes, oregano, basil, and red pepper flakes to skillet. Season with salt and pepper. Simmer gently for 10 minutes.

Phase 06

Combine Sausage and Sauce: Return browned sausage to skillet and stir to integrate with the sauce.

Phase 07

Mix Pasta with Sauce: In a large bowl, combine cooked rigatoni with the sausage pepper sauce, tossing well.

Phase 08

Assemble Dish: Layer half the pasta mixture into prepared baking dish. Sprinkle with half mozzarella and Parmesan. Add remaining pasta and top with remaining cheeses.

Phase 09

Bake Covered: Cover loosely with foil and bake for 20 minutes.

Phase 10

Bake Uncovered: Remove foil and bake an additional 10–15 minutes until bubbly and golden on top.

Phase 11

Rest and Garnish: Allow to rest for 5 minutes before garnishing with fresh basil or parsley and serving.

Kitchen tools

  • Large pot
  • Large skillet
  • 9x13-inch baking dish
  • Cutting board and knife
  • Wooden spoon
  • Colander
  • Aluminum foil

Allergy alerts

Always review ingredients for potential allergens and seek professional medical guidance if unsure
  • Contains wheat (gluten) and milk (cheese); contains pork in sausage.

Nutrition breakdown (per portion)

Values shown are estimates only - consult healthcare providers for specific advice
  • Energy: 610
  • Fats: 27 g
  • Carbohydrates: 62 g
  • Proteins: 29 g